Gemini Plastics, Inc. - Solutions Create Success

Gemini Plastics, Inc. specializes inCNC Plastic Milling & Routing, Plastic Injection Molding & Vacuum Forming, Engineering, and Plastics Distribution

Custom CNC Machining of HDPE Flooring for an Agricultural Equipment Manufacturer

HDPE SpreaderGemini Plastics, Inc. custom CNC machined these HDPE floor panels for a customer in the agricultural equipment industry for use in manure spreaders. CNC machined from black HDPE, chosen for its impact and wear resistance, the customer specifications required that the 197" long x 35.05" wide by 0.63" thick flooring panels be fabricated to within ±.010" tolerances - a challenge when using HDPE because of its relatively high rate of thermal expansion.

Using a 3-axis large bed CNC router housed in a temperature controlled environment within our facility, we successfully machined the pieces to meet the precise customer requirements. Our quality team verified the dimensional accuracy of each panel. Upon completion, we banded the panels together and delivered the material directly to the customer's facility.

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Highlights of this Custom Machining Project

Product Description   This flooring is used for a manure spreader
Custom CNC Machining Capabilities Applied/Processes   Primary:
CNC Router, Machined
Secondary:
Flooring is banded together and delivered on our flatbed trailer to our customer's facility.
Equipment Used to Manufacture Part   60" x 288" 3 axis CNC Router
Overall Part Dimensions   Length: 197"
Width: 35.25"
Gage: 0.63"
Tightest Tolerances   Machined in our temperature controlled environment. Tolerance of +/-.010 at time of machining. Please consult a Gemini Plastics, Inc. sales engineer for thermal expansion information for your material choice.
Material Used   HDPE
Material Color   Black
In process testing/inspection performed   Based on the ISO 9001 model and detailed to customer requirements
Industry for Use   Agricultural Equipment
Volume   Annual volume in excess of 250,000 lbs
Delivery/Turnaround Time   3-6 weeks
Delivery Location   Wisconsin
Standards Met   Customer supplied print, 2D CAD Drawing
Product Name   Agricultural Equipment flooring

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