Gemini Plastics, Inc. - Solutions Create Success

Gemini Plastics, Inc. specializes inCNC Plastic Milling & Routing, Plastic Injection Molding & Vacuum Forming, Engineering, and Plastics Distribution

Custom Plastic Vacuum Forming Services

Plastic Vacuum FormingGemini Plastics, Inc. custom plastic vacuum forming services specialize in fabricating moderate volumes of thick gauge (1/16" to 1/4") parts measuring up to 8' x 4'. We design and machine most molds in-house, which gives us the ability to get the job done on a tight tooling budget. Able to work with materials including ABS, polyethylene, PETG, and UVEX, we offer various colors and textured finished options. Our modern facility and 20+ years in the business enable us to produce parts with efficient repeatability, ensuring that you receive only the best quality results from each production run.

Single stage vacuum forming, the process of heating plastic sheets, laying them against a mold, then applying a vacuum between the mold surface and sheet, is a cost effective alternative to fabricated sheet metal, fiberglass, or plastic injection molding. We currently use vacuum forming techniques to produce parts for vehicles such as snow plows, trucks, and railway cars, for handicap accessibility products for the medical industry, and enclosures for the electronics industry.

Capable of short lead times and just-in time deliveries, we also provide rush services for parts using existing molds. As a full service operation, we also provide in-mold labeling as well as sub-assembly operations and engineering assistance. Contact us today to learn how we can help you with your application.

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Custom Plastic Vacuum Forming Capabilities

Plastic Vacuum Forming General Capabilities   Custom
Job Shop
Single Stage Vacuum Forming
Length   Max
8 ft
2438.4 mm
Width   Max
4 ft
1219.2 mm
Material Thickness   Max
.250 in
6.35 mm
Material  
ABS
Polyethylene
HMW
PETG
UVEX®
Features   Various Colors
Textures
Haircell
Custom Textured Tooling
Efficient Repeatability
Additional Services  
In-Mold Labeling
Sub-Assembly
Riveting
Gluing
Mechanical Assembly
Engineering
Mold Making
Drilling
Trimming
Lead Time   Average: 4 Weeks
Quoted on job by job basis
Rush Services Available for Existing Molds
Production Volume  
Specialty Production Shop
Prototype
Low Volume
Short Run
Long Run
Just In Time (J.I.T.) Deliveries
Kanban Programs
Efficiency   Lights Out Manufacturing

 
 Additional Information

Industry Focus  
Snow Plow
Aerospace
Automotive
Electronic
Industrial
Medical
Military
Railroad
Intended Application  
Car Washes
Enclosures
Handicap Accessibility Products
Covers
Bed Coverings
Railroad Interior Products
Toilet Bowls
Interior Covers
Industrial/Heavy Duty Trucks
Fire Trucks
Garbage Trucks
Industry Standards  
ANSI

AS
ASME
ASTM
AWS
CSA
DOT
FDA

ISO Compliant
Mil-Spec
NADCAP
QS
RoHS
SAE
TS
File Formats  
AutoCAD (DWG,DXF)
BMP
GIF
IGES
JPG or JPEG

PDF
SolidWorks
STEP
Model Data
TIFF

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