Gemini Plastics, Inc. - Solutions Create Success

Gemini Plastics, Inc. specializes inCNC Plastic Milling & Routing, Plastic Injection Molding & Vacuum Forming, Engineering, and Plastics Distribution

Precision CNC Plastic Turning and Milling

CNC Plastic Routing Services At Gemini Plastics we are proud to offer precision plastic milling and turning for the custom fabrication of plastic parts. We expertly manipulate such plastic polymer materials as acetal, nylon, PTFE, phenolic (G-7, G-10), polycarbonate, and polyethylene into customer specified profiles to meet their critical needs. Utilizing state-of-the-art vertical machining centers and lathes, which provide machining processes including milling, turning, threading, boring, profiling, and reaming. Our equipment features CNC control capabilities, CAM programming, automatic tool changing, bar feeding, and dual spindles. Maximum sizes for machined parts are up to 24" (609.6mm) in length by 18" (457.2mm) in width, with a part diameter of up to 2" (50.8mm) produced holding tolerances of ± 0.001".

Typical lead times are 2 to 3 weeks, with expedited service available. Gemini is dedicated to offering customers the highest value in plastic production and supplying components, and we stand behind our products for their entire lifetime. For over 20 years, Gemini has offered high quality precision parts with reliable and consistent results. For more information about our precision plastic turning and milling capabilities, or the other plastic manufacturing services we offer please see the table below or Contact us directly.

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Plastic Turning and Milling Capabilities

Machining Processes  
Milling
Drilling
Boring
Contour Turning
Form Turning
Taper Turning
Straight Turning
Threading (Internal & External)
Tapping
Gear Hobbing
Counterboring
Countersinking
Pocketing
Profiling
Reaming
Spline
Parting/Cutting
Facing
Equipment   Vertical Machining Center
Lathe
Equipment Capabilities  
CNC Control Capabilities
CAM Programming
Dual Spindles
Automatic Tool Changers
Bar Feed
Machinery Axis   3
Materials (Plastic Polymers)  
Acetal
Nylon
PTFE
Phenolic (G-7, G-10)
Polycarbonate
Polyethylene
UHMW Polyethylene
Part Diameter (Bar Stock)   Up to 2 in
Up to 50.8 mm
Part Length   Up to 24 in
Up to 609.6 mm
Part Width   Up to 18 in
Up to 457.2 mm
Tolerance   ± 0.001 in
Additional Services   Design & Manufacture Vacuum Form Tooling
Secondary Bonding Assembly
Production Volume  
Specialty Production Shop
Prototype
Low Volume
Short Run
Long Run
Just In Time (J.I.T.) Deliveries
Kanban Programs
Typical Lead Time   2 to 3 weeks
Quoted on Job by Job Basis
Rush Services Available for Existing Tools

Additional Information

Industry Focus  
Aerospace
Agricultural
Automotive
Electronic
Heavy Truck
Medical
Military
Railroad
Snow Plow
Intended Applications  
Airport Runway Snow Removal
Commercial Snow Removal
Residential Snow Removal
Industrial Van Manufacturing
Recreational Vehicle (RV) Manufacturing
Conveyor and Converting Equipment
Industry Standards  
ANSI
AS
ASME
ASTM
AWS
CSA
DOT
FDA
ISO
Mil-Spec
NADCAP
QS
RoHS
SAE
TS
File Formats  
AutoCAD
SolidWorks
IGES
STEP
PDF
Images

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